* All fees are exclusive of vat ** PREMIUM - Customize your learning experience
This course provides an overview of important elements of process safety as they are often encountered in today’s industrial practice. The emphasis is on engineering design aspects of Process Safety Management and it will highlight the safeguarding aspects of processing equipment inside the plant. Integration of the concepts required to achieve an optimum approach to Process Safety Engineering is the main goal of this seminar. Exercises and useful examples will be utilized throughout the seminar to emphasize the key learning points.
What Do Participants Learn?
Enable the delegate to optimize the operation of various components of equipment while maintaining the safety of the plant
Give the delegate confidence to carry out risk minimization analysis of process equipment thereby avoiding failures
Enable measures to enhance equipment status for the given operating conditions
Give better handling of the pressure relief system
Enable better specification of new and replacement of old elements of the piping system
Allow tighter control of maintenance budgets by the avoidance of unplanned equipment failures in service
Who Should Attend?
Professionals of all fields
What Will the Learning Experience Include?
Comprehensive pre-program activities include:
Web-based information forms & surveys completed by attendee.
Direct consultation with the attendee about the expectations.
During the training, participants engage in data, activities, and conversations that lead to insight and knowledge.
Participants learn from expert trainers who have both academic and business experiences.
Highly applicable training content & instructive activities for adding depth to training topics.
**A half-day site visit for integrating the experience & plan next steps. Opportunities to provide connections, ideas & support.
Explore & Practice
Apply & sustain the learning experience by using this ongoing support:
To ensure participant has new skills or behavior progress.
Optional, fee-based mentoring & coaching with the trainer.
Training materials & additional documents (e-books, pdf files, presentations and articles)
Evaluate your training experience by giving us feedbacks and help us to reach our organizational goals.
Section One: Overview of Safety in Process Design
Definition of Safety in Process Design
Overview of Historical Incidents and Problem Areas
Components of Process Safety
Risk Identification and Safety Analysis
Process Hazard Analysis
Hazards Associated with Specific Plant Systems
Elimination of Hazards through Process Design
Prevention of Human Error through Process Control and Monitoring
Section Two: Inherently Safer Design
Pre-Design and Design Phases
Materials of Construction and Optimized Fabrication
Hazard Associated with Process Fluids and Chemical Reactions
Corrosion, Erosion and Material Degradation
Leakage and Loss of Primary Containment
Dispersion of Hydrocarbon Release
Flammability of Chemicals
Section Three: Safety of Process Equipment
Hazard Associated with Process Equipment
Safety Considerations in Reactor Design
Design Procedure for Safety of Pressure Vessels, Storage Tanks, Reactors, Heat Exchangers
Venting of Tanks and Vessels: Codes, Standards, and Best Practices
Piping System Design and Safety
Design of Piping System Accessories
Assessment of Material Degradation during In-Life Cycle
Monitoring, Testing, and Inspection
Section Four: Design of Pressure Relief Systems
Design of Safety Valves
Operation of Pressure Relief System
Calculation and Sizing of Relief Loads of Pressure Relief Systems
Pressure Relief Valves vs. Rupture Discs
Codes, Standards and Best Practices
Specifics of Pressure Relief Systems for Pumps, Compressors, Turbines
Process Plant Disposal Systems
Disposal Hazards, Risk Assessment, and Environmental Factors
Section Five: Process Monitoring and Control
Safety Instrumented Systems
Process Plant Monitoring and Control System: SCADA
Emergency Depressuring Systems (EDP)
Prevention of Fire and Gas or Dust Explosions
Safety Consideration in Plant Layout and Equipment Spacing
Management of Change and Integrity Operation Window
Plant Equipment Inspection and Maintenance Procedures