Course Description
This 5-day Gas Analyzer course is oriented on the maintenance and design of analytical instrumentation in the cement industry. It covers combustion measurement principles and the theory of operation of Probe 60s and Probe H analyzers. The participants will discuss the installation, operation, calibration and maintenance of the mentioned analyzers. It will also allow participants to experiment and increase their skills to be directly applied within the field. All instructors have hands-on field experience.
What Do Participants Learn?
- To introduce the function of Gas Analysis
- To explain in-process and emission monitoring
- To understand the gas sampling system for cement kiln and calciner
- Probe 60s and probe H for kiln exhaust gas sampling
- How to write a gas sampling report
Who Should Attend?
- Engineers
- Managers
- Technicians
- Anyone who would like to learn more about Gas Analyzers
What Will the Learning Experience Include?
Phase: 1
Introduce
- Comprehensive pre-program activities include:
- Web-based information forms & surveys completed by attendee.
- Direct consultation with the attendee about the expectations.
- During the training, participants engage in data, activities, and conversations that lead to insight and knowledge.
- Participants learn from expert trainers who have both academic and business experiences.
- Highly applicable training content & instructive activities for adding depth to training topics.
- **A half-day site visit for integrating the experience & plan next steps. Opportunities to provide connections, ideas & support.
Phase: 2
Explore & Practice
Phase: 3
Apply
- Apply & sustain the learning experience by using this ongoing support:
- To ensure participant has new skills or behavior progress.
- Optional, fee-based mentoring & coaching with the trainer.
- Training materials & additional documents (e-books, pdf files, presentations and articles)
- Evaluate your training experience by giving us feedbacks and help us to reach our organizational goals.
- Participant's Evaluation
- Trainer's Evaluation
Phase: 4
EVALUATE
Section One:
Section Two
Sustainable process analysis
Emissions monitoring and reduction
Continuous monitoring to optimize productivity, safety and sustainability
Gas analyzer systems
Section Three
Gas analysis in the cement industry
SCK - the gas sampling system for cement kiln and calciner
Probe retractor with pneumatic motor and chain-driven water-cooled probe-type 60S or type H
Cooling unit with speed-controlled heat exchanger and cooling water circulation pump
Control unit with an industrial controller including color touch panel
Section Four
Probe 60S and probe H for kiln exhaust gas sampling
Probe 60S - optimized design of sampling openings to minimize clogging filters
Probe H - unique plunger design is preferred where extremely hard encrustations
Plunger automatic movement set
Section Five