Course Description
This program is developed with a mission to enhance the knowledge of the participants by practically training them on Basic Industrial Requirements, Fundamentals of Basic Maintenance Activities, Tools used for Maintenance Activities, Alignment Concepts along with advanced Laser Alignment Techniques, Thermography, Vibration Analysis.
What Do Participants Learn?
- To introduce the function of condition monitoring
- To explain the techniques of condition monitoring
- To explain the importance of condition monitoring in equipment reliability
- To perform vibration analysis and instruments used for data collection
- Penetrant test and demo
- Ultrasonic test and applications
- Inspection, preparation of check lists and utilization
- Writing report on condition monitoring
Who Should Attend?
- Condition monitoring technicians
- Maintenance technicians
- Inspectors
What Will the Learning Experience Include?
Phase: 1
Introduce
- Comprehensive pre-program activities include:
- Web-based information forms & surveys completed by attendee.
- Direct consultation with the attendee about the expectations.
- During the training, participants engage in data, activities, and conversations that lead to insight and knowledge.
- Participants learn from expert trainers who have both academic and business experiences.
- Highly applicable training content & instructive activities for adding depth to training topics.
- **A half-day site visit for integrating the experience & plan next steps. Opportunities to provide connections, ideas & support.
Phase: 2
Explore & Practice
Phase: 3
Apply
- Apply & sustain the learning experience by using this ongoing support:
- To ensure participant has new skills or behavior progress.
- Optional, fee-based mentoring & coaching with the trainer.
- Training materials & additional documents (e-books, pdf files, presentations and articles)
- Evaluate your training experience by giving us feedbacks and help us to reach our organizational goals.
- Participant's Evaluation
- Trainer's Evaluation
Phase: 4
EVALUATE
Section 1. Condition Monitoring in Equipment Reliability
- Improving the material -part - equipment system life cycle
- Maximizing the component and system reliability
- Minimizing reliability degradation
- Analyzing the reliability degradation, wear, and other competing failure modes
- Introducing a cost-effective integrated reliability
Section 2. Basics of Vibration
- Define - Displacement, Velocity, Acceleration, Frequency, Phase & Spectrum
- Measure and record data using vibration analyzer
- Understanding Frequency & Phase Analysis of Unbalance, Bent Shaft, Looseness & Coupling Misalignment
- Vibration due to coupling and shaft misalignment
- Factors that affect natural frequency
Section 3. Vibration Analysis
- Approach to Vibration Analysis
- Analysis of defects in Bearings, Belt, Gearbox, Coupling.
- Analyzing electrical problem
- Beat, resonance
Section 4. Lubrication Analysis
- Six important functions of lubricating oils
- How oils and greases are formulated and why it is important
- How friction is generated in lubricated machinery
- The importance of oil film thickness and critical clearance
Section 5. Testing and Reporting
- Penetrant test
- Penetrant test demo
- Ultrasonic test
- Ultrasonic test application
- Condition monitoring report writing